Indications/Surgical Guides
Indication

Surgical Guides

Move from approved implant plan to a precise surgical guide.

Import an approved surgical-guide design into ZyloPrep, Zylo’s AI-assisted CAM software, for automatic orientation, automatic support generation, nesting and slicing. Manufacture it in ZyloDent through a controlled printing, washing and post-curing workflow, followed by the required inspection, sleeve installation and sterilization steps.

Controlled production
Keep the approved guide geometry connected to the correct material and manufacturing profile.
Repeatable preparation
Standardize orientation, supports and post-processing for trained team members.
Clinical readiness
Make inspection, sleeve installation and sterilization visible parts of the workflow.
Quick overview
Total workflow time~30 minutes
Workflow steps5 steps
Validated materials2 options
The Zylo promise

Turn an approved implant plan into a repeatable manufacturing workflow without hiding the critical clinical-preparation steps.

The Zylo difference

Zylo connects design, preparation and manufacturing into one workflow your team can run consistently — without relying on a single power user.

Typical fragmented stack
CAD software
Manual file prep
Printer
Separate washer
Separate curing unit
Zylo integrated workflow
ZyloCADAI-assisted design
ZyloPrepOne-click file prep
ZyloDentPrint + wash + cure (all-in-one)
Workflow

From approved implant plan to a clinically prepared guide.

A connected workflow from approved design through ZyloPrep preparation to integrated ZyloDent manufacturing.

1
Capture clinical data

Acquire the intraoral scans and CBCT data required for implant planning.

2
Plan and design

Complete implant planning and surgical-guide design in compatible clinical planning software. The clinician reviews and approves the final geometry before exporting the guide file.

3
Prepare in ZyloPrep

Use the AI-assisted CAM workflow to select the validated material profile, automatically orient the guide, generate supports, nest and slice the job.

4
Manufacture in ZyloDent

Print, wash and post-cure using the selected guide-resin workflow.

5
Finish and prepare clinically

Remove supports, finish and inspect, install sleeves where required and sterilize only according to the IFU and clinical protocol.

Total workflow time: ~30 minutes
ROI Calculator

Does it make economic sense?

Estimate monthly and annual savings based on your volume and lab pricing. Use your real numbers: outputs update instantly.

Cases per MonthAvg. lab cost per case ($)

Annual profit

Scenario A

Design Service and In-house printing

$54,560

Scenario B

In-house Design and Printing

$53,760

Materials

Open, validated materials

Choose materials by indication and IFU. Each validated material includes supporting documents.

View full material library
Keystone KeyGuideValidated

Biocompatible surgical-guide material; use the exact regional IFU for sterilization and clinical-use claims.

Pro3dure printodent GR-10Validated

Surgical-guide workflow; reconcile all public terminology and preparation instructions with the current regional IFU.

Ready to get started?

Book a live demo and see how Surgical Guides fits into your workflow.