Indications/Occlusal Splints & Night Guards
Indication

Occlusal Splints & Night Guards

Custom occlusal appliances, produced with a controlled digital workflow.

Import an approved splint or night-guard design into ZyloPrep, Zylo’s AI-assisted CAM software, for automatic orientation, automatic support generation, nesting and slicing. Manufacture it in ZyloDent using the validated material-specific workflow.

Application flexibility
Support stabilization splints, night guards, bite splints and other occlusal appliances according to each material IFU.
Consistent fit
Control design, preparation and post-processing in a repeatable workflow.
Material choice
Select rigid or flexible behavior based on the clinical indication and approved material characteristics.
Quick overview
Total workflow time~180 minutes
Workflow steps5 steps
Validated materials5 options
The Zylo promise

Make occlusal-appliance production easy to delegate while preserving the material-specific steps that determine fit, comfort and durability.

The Zylo difference

Zylo connects design, preparation and manufacturing into one workflow your team can run consistently — without relying on a single power user.

Typical fragmented stack
CAD software
Manual file prep
Printer
Separate washer
Separate curing unit
Zylo integrated workflow
ZyloCADAI-assisted design
ZyloPrepOne-click file prep
ZyloDentPrint + wash + cure (all-in-one)
Workflow

From scan to a finished occlusal appliance.

A connected workflow from approved design through ZyloPrep preparation to integrated ZyloDent manufacturing.

1
Scan

Capture both arches and an accurate bite relationship.

2
Design the appliance

Create the splint or night guard in compatible dental CAD software, review the clinical parameters and approve the final geometry before exporting the manufacturing file.

3
Prepare in ZyloPrep

Use the AI-assisted CAM workflow to select the validated material profile, automatically orient the appliance, generate supports, nest and slice the job.

4
Manufacture in ZyloDent

Print, wash and post-cure according to the selected material workflow.

5
Finish and verify

Remove supports, finish and polish, verify fit, occlusion and edge quality, and deliver according to the IFU.

Total workflow time: ~180 minutes
ROI Calculator

Does it make economic sense?

Estimate monthly and annual savings based on your volume and lab pricing. Use your real numbers: outputs update instantly.

Cases per MonthAvg. lab cost per case ($)

Annual profit

Scenario A

Design Service and In-house printing

$32,320

Scenario B

In-house Design and Printing

$30,720

Materials

Open, validated materials

Choose materials by indication and IFU. Each validated material includes supporting documents.

View full material library
Keystone KeySplint Soft ClearValidated

Clear, flexible occlusal-appliance workflow.

Keystone KeySplint Soft TintedValidated

Tinted flexible occlusal-appliance workflow.

Pro3dure printodent GR-19.1 OAValidated

Occlusal-appliance workflow; publish appliance terminology according to the regional IFU.

Pro3dure printodent GR-19.1 OA MSIValidated

Occlusal-appliance workflow with MSI formulation.

Pro3dure printodent GR-22 FlexValidated

Flexible appliance workflow; publish the final indication scope according to the IFU.

Ready to get started?

Book a live demo and see how Occlusal Splints & Night Guards fits into your workflow.