Indications/Digital Dentures
Indication

Digital Dentures

Bring digital denture production into one connected workflow.

Move from approved denture-base and tooth designs to production in ZyloPrep, Zylo’s AI-assisted CAM software, using automatic orientation, automatic support generation, nesting and slicing for each component. Manufacture with ZyloDent using application- and material-specific printing, washing and post-curing, followed by assembly and finishing.

Connected digital workflow
Keep base and tooth files organized from design to production.
Repeatable preparation
Use dedicated profiles and documented procedures for each material component.
Flexible manufacturing
Support complete dentures, try-ins, immediate dentures and related removable workflows where permitted.
Quick overview
Total workflow time~50 minutes
Workflow steps5 steps
Materials4 in validation
The Zylo promise

Simplify digital denture manufacturing while keeping base, tooth, assembly and finishing requirements clear for the production team.

The Zylo difference

Zylo connects design, preparation and manufacturing into one workflow your team can run consistently — without relying on a single power user.

Typical fragmented stack
CAD software
Manual file prep
Printer
Separate washer
Separate curing unit
Zylo integrated workflow
ZyloCADAI-assisted design
ZyloPrepOne-click file prep
ZyloDentPrint + wash + cure (all-in-one)
Workflow

From patient records to a finished digital denture.

A connected workflow from approved design through ZyloPrep preparation to integrated ZyloDent manufacturing.

1
Capture

Scan the patient, impression or approved model and record the bite and clinical requirements.

2
Design the denture

Create and approve the denture base and tooth components in compatible dental CAD software, then export the manufacturing files.

3
Prepare in ZyloPrep

Use the AI-assisted CAM workflow to assign the correct base and tooth material profiles, automatically orient each component, generate supports, nest and slice the jobs.

4
Manufacture in ZyloDent

Print, wash and post-cure each component using its material-specific workflow.

5
Assemble and finish

Bond or assemble components with approved materials, finish and polish, verify fit and occlusion, and complete delivery according to the IFUs.

Total workflow time: ~50 minutes
ROI Calculator

Does it make economic sense?

Estimate monthly and annual savings based on your volume and lab pricing. Use your real numbers: outputs update instantly.

Cases per MonthAvg. lab cost per case ($)

Annual profit

Scenario A

Design Service and In-house printing

$58,920

Scenario B

In-house Design and Printing

$58,320

Materials

Open, validated materials

Choose materials by indication and IFU. Each validated material includes supporting documents.

View full material library
DeltaMed Denture Base Pink OpaqueValidation in progress

Opaque denture-base workflow under evaluation.

DeltaMed Denture Base Pink TransparentValidation in progress

Translucent denture-base workflow under evaluation.

DETAX Denture ImpactValidation in progress

High-impact denture-base workflow under evaluation.

Rodin Denture Base 2.0Validation in progress

High-impact denture-base workflow under evaluation.

Ready to get started?

Book a live demo and see how Digital Dentures fits into your workflow.